92021 Manual 1n1z22
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Shand & Jurs TANK FITTINGS & GAUGING
MODEL 92021 AUTOMATIC TAPE GAUGE TM WITH ACUTRAK 90
INSTRUCTION MANUAL 92-221 ISSUE 2
I. INSTALLATION A. After making the receiving inspection, repack the Model 92021 in the same manner that it was received, and keep it in the carton to protect it until ready to mount it on the tank. B. The Stainless Steel perforated tape is packaged inside the gauge head itself. Also, an installation kit is provided, which contains all the necessary parts to install the hardware on the tank, float, and float cable. The float cable is approximately 10 feet long and comes equipped with a Stainless Steel clasp. C. The spring motor has been pre-wound two turns and locked with a screw that is inserted through the Acutrak 90 cartridge case (identified as "Lock Pin" in Figure 1). D. Run the cable and tape through the pipe and inboard pulley assembly. (See Figure 5) E. Ensure the tape is not twisted between the gauge and the outboard pulley. Also check for same between the pulleys themselves. F. Cut the cable to a length equal to the approximate distance between the inboard pulley and the top of the tank. This will ensure that the cable and clasp do not run onto the pulley when the float is at its highest position. Allow about 6" of extra cable to attach the float.
and turn the increments wheel (inch or millimeter) until the counters indicate the correct product level measurement (based on prior hand dipping).
NOTE: If a Tape Block Valve is being used, cut the cable so that the cable and clasp can not enter the valve.
III.TAPEREPLACEMENT
C. Replace the counter housing access cover.
G. Attach the cable to the float and the float to the guide wires. Do not allow the float to drop down into the tank.
If the tape breaks, the spring motor will run away and may break. Check the spring motor for damage and replace the entire cartridge, if necessary.
H. With the float at the top of the tank, wind the loose tape back onto the tape drum (spoked wheel - Figure 1). Make sure to turn the wheel clockwise.
A. Fish the float up to the top of the guide wires, remove from guide wires, and lay out on the top of the tank. Undo the tape connection and remove the tape.
I. Remove the "Lock Pin" screw.
B. At the gauge head, drain any oil fill, remove the large side cover, and allow the loose tape to fall out. Remove all tape from the sprocket wheel and tape drum. (Now is a good time to inspect all the parts for wear or damage and to operation.).
J. Slowly lower the float into the tank. IMPORTANT: Remove any foreign matter that may have fallen into the gauge head before replacing the cover.
C. Install a new tape, as directed in the Installation Procedure previously discussed.
K. Replace and tighten all covers. IV.SPRINGMOTORCARTRIDGEREPLACEMENT II.CALIBRATION A. Remove the counter housing access cover. B. Hold the notched wheel, at the right of the increments wheel,
A. If the spring motor breaks, the entire cartridge is replaced with either: 9202-14330 Cartridge Assembly - 66 feet 9202-14340 Cartridge Assembly - 90 feet
B. Replacement instructions are furnished with each cartridge.
until its pinion can be wiggled slightly.
IV. COUNTER REPLACEMENT (Counters are furnished as subassemblies)
Tighten the screws without disturbing the found position. Turn the increments wheel to check for any binding. The motion should be smooth for at least ten revolutions of the first counter wheel. There should be no hesitancy in the turning of the first counter pinion. Check for slippage by holding the first counter firmly and turning the increments wheel. If slippage occurs, even with a slight force, reset the counter position. This is accomplished by sliding the unit in towards the shaft enough to remove slippage or any possibility of slippage or binding.
A. Remove the Bolts (23) and the cover plate on the counter housing. B. Remove the Hex Retaining Bushing (22), Adjusting Wheel Assembly (21), and Increments Wheel (20). C. Remove the four Socket Head Screws (18) and Counter Housing (15). D. Remove two Socket Head Screws with Counter Assembly (19). (NOTE: A spacer tube is used in obsolete assemblies and is not required when the new counter assembly is installed.) E. Attach new Counter Assembly (19) with Screws. F. For obsolete counter mechanisms (other than the one shown in Figure 2): Place increments wheel on shaft to feel for proper engagement of the wheel pinion and the counter pinion. Move the counter wheels to increments wheel. Turn the increments wheel until its pinion engages a tooth on the counter pinion. Back out the counter
G. Remove the increments wheel. Replace the counter housing and reassemble as follows: Set spacer on Sprocket Wheel Shaft. Insert springs of Adjusting Wheel Assembly (21) flush into the side of the Increments Wheel (20). Insert both onto the sprocket wheel shaft, screwing (21) until it fits tight against the shoulder on the sprocket shaft*. Add the Nut Lock (64) to the threads on the sprocket wheel shaft (next to the increments wheel). Add Retaining Bushing (22) and tighten the flat side to the adjusting wheel (without turning the wheel). If a remote transmitter is used, add the Transmitter Drive Disc (39) and Retaining Nut (shoulder side to the disc). Add the Cover (24), unless a remote transmitter is immediately mounted. * IMPORTANT: For sprocket shafts without a shoulder, back off the adjusting wheel 1/4 turn to allow this amount of play.
FIGURE 1 PARTS DRAWING FOR MODEL 92021 GAUGE HEAD
PARTS LIST FIGURE 1—GAUGE HEAD ITEM PART NO.
DESCRIPTION
MATERIAL
1 1 2 3
9202-14330 9202-14340 9202-14100 SP330-L
Cartridge Sub-assembly (66 ft) Cartridge Sub-assembly (90 ft) Small Tape Drum #8-32 Nut
Stainless Steel
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
SP375-KG 9202-10320 9202-12070 SP381-G SP332-R SP375-MG 202-1 9202-12770 SP381-G SP589-GC SP375-PK 9202-14300 9202-14270 SP354-W 9202-14190 9202-14040 SP331-GB 9202-14070 SP9-CT SP243-ST SP322-D SP371-D SP7-CL N/A as Spare 9202-10350
#8-32 x 1/2 Pan Head Screw Bushing Tape Drum Washer Retaining Ring #10 Washer Soc. Hd. Cap. Scr. #10-24 x 1/2 Ball Bearing Bearing Bushing Truarc Gripping - 27mm
Stainless Steel Stainless Stainless Stainless Stainless Stainiess
Steel Steel Steel Steel Steel
Stainless Steel 1/4-20 x 2 1/2 Thrd Cut. FI. Hd. Scr. NC. PC Checker Knob Checker Spring “O” Ring #008 VITON Checker Spindle Sprocket Wheel SetScrew Retainers SCR Stop Screw #8 Lock Washer Stainless Steel Pipe Plug (1/2 NPT) Hex Head Screw Cover Gasket
9202-13390
Gauge Cover (Mach.)
Innage 99 feet 120 feet Outage Innage Outage Innage Outage
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
9202-13430 9202-12461 9202-12481 9202-13410 9202-12540 9202-12530 9202-12440 9202-13400 SP111-MM SP111-Y 9202-13420 SP461-F SP328-GC SP328-PP 9202-12550 SP22-A SP354-V SP364-C SP331-DG 9202-12830 SP354-GB
Make from Mach. 9202-12610 Aluminum Cast 9202-12590 Stainless Steel Bronze Bronze Aluminum Stainless Steel Stainless Steel Plastic
Shaft Handle Locking Clip Hub Spring Coupling Spring Ball Handle Crank Bushing Roll Pin 3/16 x l’ Lg. Stainless Steel Roll Pin 5/32 x 1' Lg. Stainless Steel DriveYoke Stainless Steel Sht. Elastic Stop Nut 1/4-20 Stainless Steel Hol. Hd. Cap Screw 1/4-20 x 1/2 Stainless Steel Hol. Hd. Cap Screw 8-32 x 1/2 Stainless Steel Nameplate Aluminum Drive Screw #00 X 3/16 Lg. Zinc Plated "O" Ring Viton Loctite Soc. Hd. Set Scr. 8-32 x 5/8 Lg. Stainless Steel Spacer Sleeve “O” Ring Viton
Thiokol Cork Steel Aluminum, Innage Plastic and Stainless Steel
1. Gauge head bodies and covers not available as replacement parts. 2. Items with ‘ recommended only if option is supplied. 3. Items with t are recommended Spares Ouantity to be on hand for each of 10 units markled inside.
Counter Housing Window Inches and Feet
Alum. or N.I. Lexan Plastic
9202-10400 9202-12810 9202-10490 9202-12820 20 9202-10520 9202-10880 9202-10530 9202-10890 9202-10510 9202-10870
FIGURE 3 - HANDCRANK
1
15 16
9202-10500 9202-12800
33 34 65
Dec. Feet & Feet MM and Meters
-
Window Gasket Cap Screw (3/8-16 x 3/4) Counter Assembly Feet with Magnetic Drive w/o Magnetic Drive with Magnetic Drive w/o Magnetic Drive Meters with Magnetic Drive w/o Magnetic Drive with Magnetic Drive w/o Magnetic Drive Increments Wheel Inches Decimal Feet Millimeters -
(Figure 2 continued in next column.)
SP-328-MM SP-328-LL SP-246-KJ 9202-13020 9202-12660
MATERIAL
MATERIAL
9202-10420 9202-12790
Adjusting WheelAssembly Aluminum Retaining Bushing Stainless Steel Hex. Hd. Screw (3/8-16 x 1/2) Steel Counter Housing Cover Aluminum Washer (#10) Stainless Steel Pan Head Screw (8-32 x 1/2) Steel AccessPlate Aluminum Cap Screw Stainless Steel For Magnetic Drive (10-24 x 5/8) Not for Mag. Drive (l0-24 x 1/2) Round Head Screw (8-32 x 5/8) Steel WindowClamp Brass Gasket(Access Cover) Thiokol Cork
DESCRIPTION
DESCRIPTION
17 18 19
21 22 23 24 25 26 27 28
9206-12570 SP476-B SP-7-Q 617-501 SP-332-D SP-375-KE 9202-10910
MATERIAL
ITEM PART NO.
ITEM PART NO.
9202-10210 9202-10211 9202-11700 9202-10280 9202-11720 9202-10650 9202-11710 9202-13030 SP9-LC
DESCRIPTION
#10-24 x 1/2 Thrd. Cut Phil. Hd. Scr.
FIGURE 2 - COUNTER ASSEMBLY
See Note 1
ITEM PART NO.
Outage Innage Outage Cycolac Innage Plastic Outage Innage Outage Innage Outage
FIGURE 2 PARTS DRAWING FOR COUNTER ASSEMBLY
I. HANDCRANK ASSEMBLY (See Figure 3) A. Remove cover from gauge head. IMPORTANT: Cover gauge head with plastic or other sheeting to prevent wind blown debris from entering the gauge head. B. Remove Nut (13), then parts (5), (12), (20), and (7). C. Remove Pin (10) and slide Shaft (2) from cover. D. Replace part (18) if it is visibly worn. If the float cannot be raised, replace parts (18), (2), (12), and (5). Reassemble as shown in Figure 3.
FIGURE 4 HANDCRANK OPERATION
E. Test by holding the Drive Pin (12) with your hand and turning the crank. A solid connection should only occur when the crank handle is turned clockwise.
FIGURE 5 STORAGE TANK COMPONENTS
FIGURE 3 PARTS DRAWING FOR HANDCRANK ASSEMBLY
an L&J TECHNOLOGIES Company
FIGURE 6 FLOAT / CABLE ATTACHMENT
5911 Butterfield Road PH: (708) 236-6000
Hillside, IL 60162 FAX: (708) 236-6006 6901
Printed in U.S.A.
MODEL 92021 AUTOMATIC TAPE GAUGE TM WITH ACUTRAK 90
INSTRUCTION MANUAL 92-221 ISSUE 2
I. INSTALLATION A. After making the receiving inspection, repack the Model 92021 in the same manner that it was received, and keep it in the carton to protect it until ready to mount it on the tank. B. The Stainless Steel perforated tape is packaged inside the gauge head itself. Also, an installation kit is provided, which contains all the necessary parts to install the hardware on the tank, float, and float cable. The float cable is approximately 10 feet long and comes equipped with a Stainless Steel clasp. C. The spring motor has been pre-wound two turns and locked with a screw that is inserted through the Acutrak 90 cartridge case (identified as "Lock Pin" in Figure 1). D. Run the cable and tape through the pipe and inboard pulley assembly. (See Figure 5) E. Ensure the tape is not twisted between the gauge and the outboard pulley. Also check for same between the pulleys themselves. F. Cut the cable to a length equal to the approximate distance between the inboard pulley and the top of the tank. This will ensure that the cable and clasp do not run onto the pulley when the float is at its highest position. Allow about 6" of extra cable to attach the float.
and turn the increments wheel (inch or millimeter) until the counters indicate the correct product level measurement (based on prior hand dipping).
NOTE: If a Tape Block Valve is being used, cut the cable so that the cable and clasp can not enter the valve.
III.TAPEREPLACEMENT
C. Replace the counter housing access cover.
G. Attach the cable to the float and the float to the guide wires. Do not allow the float to drop down into the tank.
If the tape breaks, the spring motor will run away and may break. Check the spring motor for damage and replace the entire cartridge, if necessary.
H. With the float at the top of the tank, wind the loose tape back onto the tape drum (spoked wheel - Figure 1). Make sure to turn the wheel clockwise.
A. Fish the float up to the top of the guide wires, remove from guide wires, and lay out on the top of the tank. Undo the tape connection and remove the tape.
I. Remove the "Lock Pin" screw.
B. At the gauge head, drain any oil fill, remove the large side cover, and allow the loose tape to fall out. Remove all tape from the sprocket wheel and tape drum. (Now is a good time to inspect all the parts for wear or damage and to operation.).
J. Slowly lower the float into the tank. IMPORTANT: Remove any foreign matter that may have fallen into the gauge head before replacing the cover.
C. Install a new tape, as directed in the Installation Procedure previously discussed.
K. Replace and tighten all covers. IV.SPRINGMOTORCARTRIDGEREPLACEMENT II.CALIBRATION A. Remove the counter housing access cover. B. Hold the notched wheel, at the right of the increments wheel,
A. If the spring motor breaks, the entire cartridge is replaced with either: 9202-14330 Cartridge Assembly - 66 feet 9202-14340 Cartridge Assembly - 90 feet
B. Replacement instructions are furnished with each cartridge.
until its pinion can be wiggled slightly.
IV. COUNTER REPLACEMENT (Counters are furnished as subassemblies)
Tighten the screws without disturbing the found position. Turn the increments wheel to check for any binding. The motion should be smooth for at least ten revolutions of the first counter wheel. There should be no hesitancy in the turning of the first counter pinion. Check for slippage by holding the first counter firmly and turning the increments wheel. If slippage occurs, even with a slight force, reset the counter position. This is accomplished by sliding the unit in towards the shaft enough to remove slippage or any possibility of slippage or binding.
A. Remove the Bolts (23) and the cover plate on the counter housing. B. Remove the Hex Retaining Bushing (22), Adjusting Wheel Assembly (21), and Increments Wheel (20). C. Remove the four Socket Head Screws (18) and Counter Housing (15). D. Remove two Socket Head Screws with Counter Assembly (19). (NOTE: A spacer tube is used in obsolete assemblies and is not required when the new counter assembly is installed.) E. Attach new Counter Assembly (19) with Screws. F. For obsolete counter mechanisms (other than the one shown in Figure 2): Place increments wheel on shaft to feel for proper engagement of the wheel pinion and the counter pinion. Move the counter wheels to increments wheel. Turn the increments wheel until its pinion engages a tooth on the counter pinion. Back out the counter
G. Remove the increments wheel. Replace the counter housing and reassemble as follows: Set spacer on Sprocket Wheel Shaft. Insert springs of Adjusting Wheel Assembly (21) flush into the side of the Increments Wheel (20). Insert both onto the sprocket wheel shaft, screwing (21) until it fits tight against the shoulder on the sprocket shaft*. Add the Nut Lock (64) to the threads on the sprocket wheel shaft (next to the increments wheel). Add Retaining Bushing (22) and tighten the flat side to the adjusting wheel (without turning the wheel). If a remote transmitter is used, add the Transmitter Drive Disc (39) and Retaining Nut (shoulder side to the disc). Add the Cover (24), unless a remote transmitter is immediately mounted. * IMPORTANT: For sprocket shafts without a shoulder, back off the adjusting wheel 1/4 turn to allow this amount of play.
FIGURE 1 PARTS DRAWING FOR MODEL 92021 GAUGE HEAD
PARTS LIST FIGURE 1—GAUGE HEAD ITEM PART NO.
DESCRIPTION
MATERIAL
1 1 2 3
9202-14330 9202-14340 9202-14100 SP330-L
Cartridge Sub-assembly (66 ft) Cartridge Sub-assembly (90 ft) Small Tape Drum #8-32 Nut
Stainless Steel
4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
SP375-KG 9202-10320 9202-12070 SP381-G SP332-R SP375-MG 202-1 9202-12770 SP381-G SP589-GC SP375-PK 9202-14300 9202-14270 SP354-W 9202-14190 9202-14040 SP331-GB 9202-14070 SP9-CT SP243-ST SP322-D SP371-D SP7-CL N/A as Spare 9202-10350
#8-32 x 1/2 Pan Head Screw Bushing Tape Drum Washer Retaining Ring #10 Washer Soc. Hd. Cap. Scr. #10-24 x 1/2 Ball Bearing Bearing Bushing Truarc Gripping - 27mm
Stainless Steel Stainless Stainless Stainless Stainless Stainiess
Steel Steel Steel Steel Steel
Stainless Steel 1/4-20 x 2 1/2 Thrd Cut. FI. Hd. Scr. NC. PC Checker Knob Checker Spring “O” Ring #008 VITON Checker Spindle Sprocket Wheel SetScrew Retainers SCR Stop Screw #8 Lock Washer Stainless Steel Pipe Plug (1/2 NPT) Hex Head Screw Cover Gasket
9202-13390
Gauge Cover (Mach.)
Innage 99 feet 120 feet Outage Innage Outage Innage Outage
2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22
9202-13430 9202-12461 9202-12481 9202-13410 9202-12540 9202-12530 9202-12440 9202-13400 SP111-MM SP111-Y 9202-13420 SP461-F SP328-GC SP328-PP 9202-12550 SP22-A SP354-V SP364-C SP331-DG 9202-12830 SP354-GB
Make from Mach. 9202-12610 Aluminum Cast 9202-12590 Stainless Steel Bronze Bronze Aluminum Stainless Steel Stainless Steel Plastic
Shaft Handle Locking Clip Hub Spring Coupling Spring Ball Handle Crank Bushing Roll Pin 3/16 x l’ Lg. Stainless Steel Roll Pin 5/32 x 1' Lg. Stainless Steel DriveYoke Stainless Steel Sht. Elastic Stop Nut 1/4-20 Stainless Steel Hol. Hd. Cap Screw 1/4-20 x 1/2 Stainless Steel Hol. Hd. Cap Screw 8-32 x 1/2 Stainless Steel Nameplate Aluminum Drive Screw #00 X 3/16 Lg. Zinc Plated "O" Ring Viton Loctite Soc. Hd. Set Scr. 8-32 x 5/8 Lg. Stainless Steel Spacer Sleeve “O” Ring Viton
Thiokol Cork Steel Aluminum, Innage Plastic and Stainless Steel
1. Gauge head bodies and covers not available as replacement parts. 2. Items with ‘ recommended only if option is supplied. 3. Items with t are recommended Spares Ouantity to be on hand for each of 10 units markled inside.
Counter Housing Window Inches and Feet
Alum. or N.I. Lexan Plastic
9202-10400 9202-12810 9202-10490 9202-12820 20 9202-10520 9202-10880 9202-10530 9202-10890 9202-10510 9202-10870
FIGURE 3 - HANDCRANK
1
15 16
9202-10500 9202-12800
33 34 65
Dec. Feet & Feet MM and Meters
-
Window Gasket Cap Screw (3/8-16 x 3/4) Counter Assembly Feet with Magnetic Drive w/o Magnetic Drive with Magnetic Drive w/o Magnetic Drive Meters with Magnetic Drive w/o Magnetic Drive with Magnetic Drive w/o Magnetic Drive Increments Wheel Inches Decimal Feet Millimeters -
(Figure 2 continued in next column.)
SP-328-MM SP-328-LL SP-246-KJ 9202-13020 9202-12660
MATERIAL
MATERIAL
9202-10420 9202-12790
Adjusting WheelAssembly Aluminum Retaining Bushing Stainless Steel Hex. Hd. Screw (3/8-16 x 1/2) Steel Counter Housing Cover Aluminum Washer (#10) Stainless Steel Pan Head Screw (8-32 x 1/2) Steel AccessPlate Aluminum Cap Screw Stainless Steel For Magnetic Drive (10-24 x 5/8) Not for Mag. Drive (l0-24 x 1/2) Round Head Screw (8-32 x 5/8) Steel WindowClamp Brass Gasket(Access Cover) Thiokol Cork
DESCRIPTION
DESCRIPTION
17 18 19
21 22 23 24 25 26 27 28
9206-12570 SP476-B SP-7-Q 617-501 SP-332-D SP-375-KE 9202-10910
MATERIAL
ITEM PART NO.
ITEM PART NO.
9202-10210 9202-10211 9202-11700 9202-10280 9202-11720 9202-10650 9202-11710 9202-13030 SP9-LC
DESCRIPTION
#10-24 x 1/2 Thrd. Cut Phil. Hd. Scr.
FIGURE 2 - COUNTER ASSEMBLY
See Note 1
ITEM PART NO.
Outage Innage Outage Cycolac Innage Plastic Outage Innage Outage Innage Outage
FIGURE 2 PARTS DRAWING FOR COUNTER ASSEMBLY
I. HANDCRANK ASSEMBLY (See Figure 3) A. Remove cover from gauge head. IMPORTANT: Cover gauge head with plastic or other sheeting to prevent wind blown debris from entering the gauge head. B. Remove Nut (13), then parts (5), (12), (20), and (7). C. Remove Pin (10) and slide Shaft (2) from cover. D. Replace part (18) if it is visibly worn. If the float cannot be raised, replace parts (18), (2), (12), and (5). Reassemble as shown in Figure 3.
FIGURE 4 HANDCRANK OPERATION
E. Test by holding the Drive Pin (12) with your hand and turning the crank. A solid connection should only occur when the crank handle is turned clockwise.
FIGURE 5 STORAGE TANK COMPONENTS
FIGURE 3 PARTS DRAWING FOR HANDCRANK ASSEMBLY
an L&J TECHNOLOGIES Company
FIGURE 6 FLOAT / CABLE ATTACHMENT
5911 Butterfield Road PH: (708) 236-6000
Hillside, IL 60162 FAX: (708) 236-6006 6901
Printed in U.S.A.
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