Officer Kaizen Format 4n2b6k

Kaizen No.

1

KAIZEN SHEET Kaizen theme:

Kaizen Idea:

1

Loss type:

9 JH

Pillar To reduce overtime of labour and to increase productivity .

To Increase productivity of corner bracket

3

4

5

6

7

8

10

11

12

13

14

15

16

PM KK QM OT TM DM E&T

SHE

Bench Mark: Target: Team Organization Team Leader

Category:

Davinder Singh

Team :

Counter measures/Kaizen

This Operation was being carried out using 3 dies and Die desing was changed to improve production operation by reducing 3 dies to two die operation. the production of corner bracket in month of may - 83000 nos which was daily production came 3200 pieces /day for the production the management had to pay overtime to 3 workers for 12 hours daily thus the need for Kaizen.

Rajesh 2 Rahul

Process Improvement

Start: May 2012 Implementation date : 5.6.2012 Present Condition:

2

3 Sunder Singh

Benefits 1. Productivity increased, 2. Overtime of workers eliminated ( Cost Saving) 3 Safety of operation increased as the chances of injury and possible cause eliminated. 4. As operation now requires only tow machine the other one is used for other operations .

Y if Yes then, Where Responsibility Target date Analysis:

Result:

Standardization:

Maintenance Prevention Sheet Prepared

Root cause: 40+20 1min = 45 piece daily =18900

Not Prepared

N