A PROJECT REPORT ON
DESIGN OF AN AUTO-TILTING CAR Submitted in partial fulfillment of the requirements for the award of the degree of BACHELOR OF TECHNOLOGY In
MECHANICAL AUTOMOBILE ENGINEERING
ABSTRACT
The use of an electrical narrow tilting car instead of a large gasoline car should dramatically decrease traffic congestion, pollution and parking problem. This is the reason why most car companies are producing narrow track electrical car prototypes. These narrow track cars have an increased rolling tendency. In our project work we have tried to develop a tilting mechanism for a narrow track car to give it the flexibility of a motor cycle. This feature enables the car to tilt in to the curve while negotiating it. Our analysis shows that to increase the maximum curve at speed by more than 50%. The detailed calculations are enclosed within. The method we have used is a simple mechanical tilting system controlled by a simple DC stepper motor which is controlled electronically. This tilting mechanism if successful should dramatically increase the maximum speed in curves. This should also provide the advantages of increased enger comfort and handling.
i
The idea is to develop a tilting car of narrow track that seats two people in tandem. This can be operated on reduced lanes thereby increasing the effective capacity of highways.
TABLE OF CONTENTS ABSTRACT
iii
LIST OF TABLE
v
LIST OF FIGURES
vi
CHAPTER
TITLE
PAGE NO.
CHAPTER 1.. 1.1 INTRODUCTION
1-2
2.1 LITERATURE SURVEY
3-6
3.1 OBJECTIVES & METHODOLOGY
6-10
3.2 PRO-E
10-11
4.0 FABRICATION AND DESIGN
12-12
CHAPTER 2.. CHAPTER 3..
CHAPTER 4.. PROCEDURE 4.1 FRAME DESIGN
13-13
4.2 DESIGN OF DRIVE MOTOR
14-16
ii
4.3 DESIGN OF TILTING MECHANISM
17-18
4.4 LITHIUM ION BATTERY
19-27
4.5 STEPPER MOTOR DESIGN
28-31
5.1 TESTING OF DESIGN
31-33
5.2 ADVANTAGES
34-34
CHAPTER 5..
5.3 COMPARISION OF THRESHOLD VELOCITY ON CURVES FOR TILTING & NON-TILTING CARS
35-35
5.4 CONCLUSION
36-36
5.4.1 ESTIMATION
36-36
5.5 FUTURE DEVELOPMENTS
36-36
5.6 REFERENCE
37-37
LIST OF TABLES TABLES
PAGE NO.
TABLE 1
10-11
TABLE 2
22-22
TABLE 3
22-22
iii
LIST OF FIGURES FIGURE
PAGE NO.
FIG 1
3
FIG 2
3
FIG 3
4
FIG 4
4
FIG 5
5
FIG 6
5
FIG 7
5
FIG 8
6
FIG 9
6
FIG 10
8
FIG 11
12
FIG 12
13
FIG 13
15
FIG 14
16 iv
FIG 15
18
FIG 16
20
FIG 17
24
FIG 18
28
FIG 19
29
FIG 20
29
FIG 21
30
FIG 22
31
FIG 23
31
FIG 24
32
v